Automation of the Engel 500 injection molding machine - The Fanuc LR Mate 200iD/4S robot takes 4 plastic clips from the vibrating feeder and inserts them into the plastic moldings. Using a vacuum sensor and the position of the robot, the correct placement of the clip is checked in all positions. After the clipping process, the Sepro manipulator places the moldings in the desired order on the output conveyor.

Automation of the Engel 550 injection molding machine - A pair of Fanuc robots mounts 2 of metal clips into plastic moldings. The first of the pair gradually removes larger clips from the vibrating strip and prepares them into the clipping beds. It then takes over two moldings from the manipulator and places them in the designated area where they are locked and the prepared clips are pressed by pneumatic cylinders. Then, robot no. 2 steps in to incrementally mount 8 smaller clips into each part. The correct placement of the clips is ensured by inductive sensors. After the parts are released, robot no. 1 takes them and gradually stacks them on the output conveyor.

The robotic cell equipped with the KUKA KR10 R1100 manipulator is optimized for the implementation of the fleece insertion process. Quality assessment is performed using an advanced visual system from KEYENCE, ensuring accuracy and efficiency in inspection. The manipulator, fitted with trays, is constructed on linear axes from FESTO, and the entire control process is managed by a PLC from SIEMENS, guaranteeing a high level of automation and synchronization of individual operations.

A robotic workstation for applying adhesive cutouts to duralumin parts. The duralumin parts are fed into the feeder position of a vibratory tray. Using a specially designed uncoiler for the adhesive cutouts and specific robotic movements, we the cutouts directly the duralumin part. The manipulation is handled by a Fanuc LR Mate 200iD/7L robotic arm, equipped with a Schunk pneumatic effector. The solution includes inspection of the presence and position of the cutout applied to the duralumin holder. This inspection is carried out by a pair of cameras from Keyence. Pallet boards are distributed into the cell from a special magazine. The output of completed boards is managed by a gravity conveyor, where the operator stacks the boards into boxes.

Next-generation automotive disc assembly robotic station. It comprises part input the station, an assembly station utilizing heating and pressing, a drilling station, a riveting station, and an output conveyor belt. The handling of parts between the individual stations is ensured by a Fanuc R1000iA/80 robotic arm equipped with a custom doubleipper solution.