Automated Process for Processing Power Components in the Electrical Industry. Semi-finished products enter the line, and the first step involves processing them in a press machine, where excess metal strips are cut off, and a contact is created. The next phase is quality control, where analog sensors verify the presence of chips and the correctness of the piece’s concavity. Approved (OK) pieces are then placed by a robot into an output pallet. Smooth transfer of pieces is ensured by a system of transfer conveyors from Bosch.
The robot used is a UR3 model, mounted upside down, and equipped with an electric gripper from OnRobot, which efficiently handles components throughout the entire process.

The robotic cell equipped with the KUKA KR10 R1100 manipulator is optimized for the implementation of the fleece insertion process. Quality assessment is performed using an advanced visual system from KEYENCE, ensuring accuracy and efficiency in inspection. The manipulator, fitted with trays, is constructed on linear axes from FESTO, and the entire control process is managed by a PLC from SIEMENS, guaranteeing a high level of automation and synchronization of individual operations.

A robotic workstation for applying adhesive cutouts to duralumin parts. The duralumin parts are fed into the feeder position of a vibratory tray. Using a specially designed uncoiler for the adhesive cutouts and specific robotic movements, we the cutouts directly the duralumin part. The manipulation is handled by a Fanuc LR Mate 200iD/7L robotic arm, equipped with a Schunk pneumatic effector. The solution includes inspection of the presence and position of the cutout applied to the duralumin holder. This inspection is carried out by a pair of cameras from Keyence. Pallet boards are distributed into the cell from a special magazine. The output of completed boards is managed by a gravity conveyor, where the operator stacks the boards into boxes.